Product ID: 3009

Compacting Tool KWZ-05

Product Overview

Dimensionally accurate compacting of multiple strands, including coated strands.

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Application Areas

  • Stranded Wires: Designed for precise compacting of stranded wires ranging between 0.08 mm² to 0.75 mm².
  • Compacting Length: Maximum compacting length of approximately 5.5 mm ensures suitability for various applications requiring small-scale, high-precision wire joining.

Benefits

  • Compact and Flexible Construction: Optimized design ensures adaptability to tight spaces and specific configurations.
  • Precision and Stability:
    • High positioning accuracy and robustness provided by pre-stressed ball bearings.
    • Ensures repeatability and durability in operations.
  • Superior Reproducibility: Guarantees consistent shape and dimensional accuracy for reliable outcomes.
  • Enhanced Stiffness: Achieved through shape-connected design, reducing deformation during operations.
  • Ease of Adjustments:
    • Sensors and stroke are simple to adjust for optimized performance.
    • Provides opportunities for easy upgrades with distance-control and force-measuring devices.
  • Extended Service Life:
    • Basic electrode holder is water-cooled, ensuring longevity and consistent performance even under high-stress conditions.

This solution is ideal for applications demanding precision and efficiency in wire compacting and provides excellent reliability and upgrade potential for evolving production needs.

 

Diameter of the in feed unit: Ø 16 mm
Theoretical force: ca. 100 N (out driving at 5 bar
Medium pressed air: filtered 5 µm, oiled or unoiled
Pneumatic fittings: M5 / Ø 6 mm
Working pressure:3 – 6 bar
Working temperature. 0°C – 60°C
Repeatability: ca. ± 0,05 mm
Max. weight of electrode holders:1,0 kg
Max. stroke: 20 mm
Air consumption per cycle:0,16 l/min (at 5 bar and max. stroke)
Total weight: ca. 7,5 kg

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