Product ID: 3018

Compacting Tool KWZ-10

Product Overview

This Compacting Tool is used for dimensionally accurate compacting of multiple strands.

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This equipment is designed for precise wire compacting, especially suited for various applications where accuracy and reliability are key. Here’s a summary of the application areas and benefits:

Application Areas:

  • Wire Size Range: Suitable for stranded wires ranging from 0.5 mm² to approximately 12.0 mm².
  • Multi-Wire Compacting: Specifically designed for the compacting of multi-wire configurations.
  • Maximum Compacting Length: Can accommodate a maximum compacting length of 15.0 mm.

Benefits:

  • Compact and Flexible Construction: The design is both compact and flexible, allowing for versatility in different environments.
  • Precise Positioning and Stability: Achieves high positioning accuracy, stability, and robustness due to pre-stressed ball bearings, ensuring consistent results.
  • High Stiffness and Reproducibility: The shape-connection technology provides the equipment with high stiffness, ensuring high reproducibility of the shape and dimensions of the wire.
  • Easy Adjustments: The system allows for simple adjustment of sensors and stroke, enhancing operational flexibility.
  • Individually Adjustable Welding Heads: Each welding head is adjustable to suit specific requirements.
  • Upgradable Features: Offers simple opportunities for upgrading with distance-control and force-measuring devices.
  • Optimized for Long Lifespan: The water-cooled electrode system ensures that the equipment has an extended operational life, reducing the need for maintenance.

This equipment is ideal for industries where high-quality, consistent wire compacting is required, such as in automotive, electrical, or industrial wire manufacturing.

Drive Cylinder-diameter: Ø 40 mm / Ø 63 mm
Theoretical force (at 5 bar): ca. 1.500 N (move out, with Cyl.-Ø 63 mm)
Pressed air: Filtered, 5 µm, oiled or dry
Pneumatic fittingsG 1/4“ / G 1/8“
Pneumatic hose: Ø 6 mm and Ø 8 mm
Working pressure: 3 – 7 bar
Working temperature: 0 °C – 60 °C
Repeatability: ± 0,01 mm
Max. Weight of the electrode holder: m = 1 kg
Max. Hub: 50 mm
Air consumption per cycle: 0,20 l (at 5 bar and max. stroke)
Total weight:ca. 12,5 kg (without welding head stator)

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