Product ID: 3038

Compacting Tool KWZ-Micro

Product Overview

Dimensionally accurate compacting of multiple strands, including coated strands.

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Application Areas

  • Stranded Wires: Suitable for processing wire sizes ranging from 0.10 mm² to approximately 1.0 mm² (~AWG27–AWG16).
  • Compacting Multi-Wires: Enables precision compacting of multi-stranded wires for improved conductivity and structural integrity.
  • Y- and V-Shaped Welding: Facilitates welding of stranded wires in both Y- and V-shaped configurations.
  • Direct Elongation: Allows seamless elongation of stranded wires during operations.
  • Sensor Integration: Efficiently welds stranded wires with contact pins of sensors.

Benefits

  • Compact and Flexible Design: Offers ease of use in diverse settings while ensuring adaptability to specific tasks.
  • Ease of Operation: Intuitive handling and setup for enhanced user convenience.
  • Precision and Robustness:
    • High positioning accuracy and stability supported by high-precision ball bearings.
    • Ensures reliable performance and durability under various operational conditions.
  • Material Versatility: Capable of welding two different materials or thicknesses in a single operation.
  • Specialized Applications: Suitable for:
    • Compacting wire filaments.
    • Connecting wires to sensor feet.
  • Material Compatibility: Electrodes available for:
    • Most copper and its alloys.
    • Common steel and stainless steel applications, including various surface treatments.
  • Integrated PLC System: Features a selectable programmable logic controller (PLC) for streamlined operations.
  • Advanced Welding Options:
    • One or two weldings per part.
    • Supports up to two welding profiles simultaneously.
    • Can store a large number of welding profiles in the welding-current source for efficient recall and use.

This innovative system combines precision, versatility, and efficiency, making it a reliable choice for complex wire welding applications in various industries.

Drive Cylinder-diameter: Ø 40 mm / Ø 63 mm
Theoretical force (at 5 bar): ca. 1.500 N (move out, with Cyl.-Ø 63 mm)
Pressed air: Filtered, 5 µm, oiled or dry
Pneumatic fittings:G 1/4“ / G 1/8“
Pneumatic hose: Ø 6 mm and Ø 8 mm
Working pressure: 3 – 7 bar
Working temperature: 0 °C – 60 °C
Repeatability: ± 0,01 mm
Max. Weight of the electrode holder: m = 1 kg
Max. Hub:50 mm
Air consumption per cycle: 0,20 l (at 5 bar and max. stroke)
Total weight: ca. 12,5 kg (without welding head stator)

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