The double-welding-heads designed for parallel gap-welding are ideal for applications that require precise and flexible welding with medium forces. Below is a breakdown of their application areas and benefits:
Application Areas:
- Light Industry: Welding tungsten filaments to molybdenum pins.
- Automotive: Welding molded stamped parts with sensors.
- Electrical/Electronics: Welding elements and wires to circuit boards or substrates.
- Energy Technology: Welding contacts for solar power generators and equipment.
- Sensor Production: Used in micro-, small-, and medium-size applications for sensor components.
- Consumer Goods: Suitable for small-sized spot welding applications.
- Battery & Accu Components: Welding for demanding battery and accumulator components.
Benefits:
- Welding Force: Each welding head can apply up to 200 N of welding force, suitable for applications that don’t require very high force but still need precision.
- Modular Design: High compatibility with other KombiTec products, allowing for easy integration and future upgrades.
- Compact & Flexible Construction: The lightweight design ensures ease of handling and adaptability in tight spaces.
- Precise Positioning & Stability: The pre-stressed ball bearings provide excellent positioning accuracy, ensuring stable and precise welds.
- High Reproducibility: The shape-connection design ensures consistent results across multiple welding operations.
- Outstanding Repositioning Behavior: The anti-torsion units prevent unwanted twisting, allowing for excellent repositioning of the welding heads.
- Adjustable Welding Heads: The welding heads are individually adjustable, making it easier to customize settings for different welding tasks.
- Variable Damping Force: The damping force can be adjusted infinitely, providing additional flexibility in controlling the welding process.
- Force Monitoring: Direct force monitoring at the electrodes is available through electronic force measuring, ensuring precise control.
- Upgradability: Easy opportunities to upgrade the system with additional distance-control and force-measuring devices, enhancing its capabilities.
This solution is particularly well-suited for industries requiring high precision in parallel gap-welding applications, including electronics, automotive, energy, and consumer goods manufacturing. The combination of flexibility, precision, and ease of integration with existing systems makes it a versatile choice for various welding needs.