Product ID: 2974

Double Welding Heads DK-2015

Product Overview

Motorized welding heads are engineered for seamless integration into automated resistance spot-welding production lines.

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Double-Welding-Heads Specifications:
  • Designed for parallel gap-welding with medium forces.

Application Areas:

  • Light Industry:
    • Welding tungsten filaments to molybdenum pins.
  • Automotive:
    • Welding moulded stamped parts with sensors.
  • Electrical/Electronics:
    • Welding elements and wires to circuit boards or substrates.
  • Energy Technology:
    • Welding contacts for solar power generators and equipment.
  • Sensor Production:
    • Used in micro-, small-, and medium-size applications for sensor components.
  • Consumer Goods:
    • Suitable for small-sized spot-welding applications.
  • Battery & Accu Components:
    • Welding for demanding battery and accumulator components.

Benefits:

  • Welding Force:
    • Each welding head can apply up to 200 N of welding force.
    • Suitable for applications needing precision without very high force.
  • Modular Design:
    • High compatibility with other KombiTec products.
    • Allows for easy integration and future upgrades.
  • Compact & Flexible Construction:
    • Lightweight design ensures ease of handling.
    • Adaptable in tight spaces.
  • Precise Positioning & Stability:
    • Pre-stressed ball bearings provide excellent positioning accuracy.
    • Ensures stable and precise welds.
  • High Reproducibility:
    • Shape-connection design ensures consistent results across multiple welding operations.
  • Outstanding Repositioning Behaviour:
    • Anti-torsion units prevent unwanted twisting.
    • Allows for excellent repositioning of the welding heads.
  • Adjustable Welding Heads:
    • Individually adjustable welding heads.
    • Easier to customize settings for different welding tasks.
  • Variable Damping Force:
    • Damping force can be adjusted infinitely.
    • Provides additional flexibility in controlling the welding process.
  • Force Monitoring:
    • Direct force monitoring at the electrodes through electronic force measuring.
    • Ensures precise control.
  • Upgradability:
    • Easy opportunities to upgrade with additional distance-control and force-measuring devices.
    • Enhances capabilities.

Ideal Industries:

  • Well-suited for industries requiring high precision in parallel gap-welding applications:
    • Electronics.
    • Automotive.
    • Energy.
    • Consumer goods manufacturing.
Infeed unit: pneumatically driven linear module with cylinder-Ø 32mm
Theoretical force (at 5 bar):out driving 245 N
Medium pressed air:filtered 5µm, free of water / dried, oiled or un-oiled
Pneumatic fittings:M5, G 1/8“
Pneumatic hose: Ø 6 mm
Working pressure: 3 – 7 bar
Working temperature:0°C – 60°C
Repeatability: ± 0,01 mm
Max. weight of electrode holders:< 1,0 kg
Max. throat: 45 mm
Max. stroke:55 mm
Air consumption per cycle: 0,15 L (at 5 bar and max. stroke)
Total weight: 15,6 kg (incl. linear module)

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