The double-welding-heads described are designed for applications that require medium to high electrode forces. Here’s a summary of their applications and benefits:
Applications:
- Lightning Industry: Welding tungsten-made glowing filaments, molybdenum-made fixator pins, and reflectors.
- Automotive Industry: Welding sensors into plastic-moulded stamped or bent components.
- Electrical/Electronic: Welding active and passive components, wires, filaments, and hard-soldering tasks.
- Energy Technology: Welding contacting wires with connectors in solar current production.
- Consumer Goods: Applications such as cooking and deep-frying equipment, pots, pans, and various white and brown goods.
Benefits:
- High Welding Forces: Each welding head is capable of applying up to 1,500 N of welding force, making it suitable for medium to high-force applications.
- Modular Design: The modular design allows for compatibility with other KombiTec products, offering flexibility in usage and upgrades.
- Compact and Flexible Design: The system is lightweight with minimal mass, allowing for quick movements while maintaining stability.
- Precision and Stability: Achieves excellent positioning and stability due to pre-loaded ball bearings, ensuring accurate welds.
- Anti-Torque Design: The electrode holders are designed to prevent torque during operation, improving welding consistency.
- Independent Movement of Heads: Each welding head can move independently, offering flexibility in the welding process.
- Adjustable Electrodes Force: The pressing force for each welding head can be adjusted separately for customized welding requirements.
- Upgradeable Sensors: The displacement and force-measuring sensors can be easily upgraded to improve performance.
Options:
- Displacement Sensors: Various, simple-to-install sensors for precise monitoring.
- Force-Measuring Sensors: Sensors for electronic measurement of air pressure to monitor the electrode’s force.
This solution is ideal for industries that require high precision and flexibility in welding components with medium to high electrode forces, such as automotive, energy, and electronics sectors.