Talcum Powder Application Machine: Composition and Features
Machine Composition
- Structural Design
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- Pyramid Framework: Rigid and robust structure, electro-welded with steel sheet for long-term durability.
- Height Adjustment: Adjustable via a threaded screw system for precise alignment with the cable path.
- 360-Degree Rotation: Mounting system enables pan rotation, allowing operation in both line directions.
- Powder Application Chamber
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- Compartmentalized Interior: Divided into 4 or 5 compartments using brush-holder bulkheads for even talc distribution.
- Electrostatic Brushes: Semi-circular brushes generate electrostatic energy for uniform talc adhesion on cable insulation.
- Nylon or Bristle Brushes: Durable and easily replaceable; prevent talc escape at inlet and outlet points.
- Adjustable Agitator: Dust-proof gear motor with two adjustable propeller blades, ensuring consistent talc flow.
- Mobility and Stability
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- Self-Steering Wheels: Special abrasion-resistant rubber wheels equipped with parking brakes for secure positioning.
- Anti-Tip Stabilizing Foot: Ensures stability during operation.
- Talc Collection System
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- Collection Tank: Captures excess talc, which can be returned to the system for reuse.
- Electro-Pneumatic Vibrator: Prevents talc clumping by maintaining flow consistency.
- Precision Control
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- Threaded Shaft Mechanism: Three actuating arms for accurate height adjustment of the talc application chamber.
- Adjustable Cable Guide Pulleys: Allows for centric cable passage through the machine.
- Feeder Hopper
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- Visual Monitoring: Dual windows for easy talc level observation.
- Sensors and Alerts:
- Talc level monitoring sensor.
- Warning light and acoustic alarm for low talc levels.
- Anti-Clumping Features: Includes a flapper valve and electro-pneumatic vibrator to maintain talc fluidity.
- Tight Lid: Prevents contamination and ensures efficient operation.
- Automation and Safety
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- Control Box: Standard 230V, 50/60 Hz, complying with CE directives.
- Automatic Shutdown: Triggered by a photocell when the production line stops.
- Optional Articulated Control Box: Enhanced usability for diverse production lines.
Key Features
- Robust and Reliable Construction:
- Uncomplicated and virtually maintenance-free design ensures consistent operation.
- Economical Longevity:
- Powder coating brushes are cost-effective, lasting between 24 and 48 months under normal usage.
- Exceptional Electrostatic Charge:
- Generates a powerful charge, ensuring excellent surface adhesion for precise and efficient coating.
- Enhanced Workplace Safety:
- Prevents operators from inhaling talc-saturated air, promoting a safer working environment.
- Versatile Models Available:
- Also offered in variants suitable for graphite and hygroscopic sealing powders, broadening application range.
- Compact Design:
- Requires minimal space, enabling easy integration into existing production lines.
- Full Manoeuvrability:
- Equipped with self-steering wheels, allowing 360-degree rotation for optimal positioning.
