Talcum Powder Application Machine: Composition and Features
The talcum powder application machine is engineered for precise and efficient talc application on cable insulation surfaces. Its robust construction and advanced features ensure reliable operation in industrial cable production lines.
Machine Composition
- Structural Design
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- Pyramid Framework: Rigid and robust structure, electro-welded with steel sheet for long-term durability.
- Height Adjustment: Adjustable via a threaded screw system for precise alignment with the cable path.
- 360-Degree Rotation: Mounting system enables pan rotation, allowing operation in both line directions.
- Powder Application Chamber
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- Compartmentalized Interior: Divided into 4 or 5 compartments using brush-holder bulkheads for even talc distribution.
- Electrostatic Brushes: Semi-circular brushes generate electrostatic energy for uniform talc adhesion on cable insulation.
- Nylon or Bristle Brushes: Durable and easily replaceable; prevent talc escape at inlet and outlet points.
- Adjustable Agitator: Dust-proof gear motor with two adjustable propeller blades, ensuring consistent talc flow.
- Mobility and Stability
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- Self-Steering Wheels: Special abrasion-resistant rubber wheels equipped with parking brakes for secure positioning.
- Anti-Tip Stabilizing Foot: Ensures stability during operation.
- Talc Collection System
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- Collection Tank: Captures excess talc, which can be returned to the system for reuse.
- Electro-Pneumatic Vibrator: Prevents talc clumping by maintaining flow consistency.
- Precision Control
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- Threaded Shaft Mechanism: Three actuating arms for accurate height adjustment of the talc application chamber.
- Adjustable Cable Guide Pulleys: Allows for centric cable passage through the machine.
- Feeder Hopper
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- Visual Monitoring: Dual windows for easy talc level observation.
- Sensors and Alerts:
- Talc level monitoring sensor.
- Warning light and acoustic alarm for low talc levels.
- Anti-Clumping Features: Includes a flapper valve and electro-pneumatic vibrator to maintain talc fluidity.
- Tight Lid: Prevents contamination and ensures efficient operation.
- Automation and Safety
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- Control Box: Standard 230V, 50/60 Hz, complying with CE directives.
- Automatic Shutdown: Triggered by a photocell when the production line stops.
- Optional Articulated Control Box: Enhanced usability for diverse production lines.
Key Features
- Robust and Reliable Construction:
- Uncomplicated and virtually maintenance-free design ensures consistent operation.
- Economical Longevity:
- Powder coating brushes are cost-effective, lasting between 24 and 48 months under normal usage.
- Exceptional Electrostatic Charge:
- Generates a powerful charge, ensuring excellent surface adhesion for precise and efficient coating.
- Enhanced Workplace Safety:
- Prevents operators from inhaling talc-saturated air, promoting a safer working environment.
- Versatile Models Available:
- Also offered in variants suitable for graphite and hygroscopic sealing powders, broadening application range.
- Compact Design:
- Requires minimal space, enabling easy integration into existing production lines.
- Full Maneuverability:
- Equipped with self-steering wheels, allowing 360-degree rotation for optimal positioning.
Applications
This machine is designed for high-precision talc application in cable manufacturing, ensuring even coverage and minimal waste. Its user-friendly features and robust construction make it an indispensable tool for modern production lines.
