In-line Hot Straining with FKR + GP Filtration Systems

• Integration into Existing Processes:
  • FKR + GP systems are designed for easy integration into existing rubber or polymer mixing lines.
  • Installed in-line, these systems are positioned after one or two existing mills (e.g., open mills or internal mixers).
  • Ideal for modernizing current production setups without requiring major reconfiguration.
• FKR (Hot Strainer) Functionality:
  • The FKR unit continuously receives the compound directly from the preceding mill.
  • It filters the hot rubber compound under pressure to remove contaminants or un-dispersed materials (such as fibers, metal particles, or lumps).
  • This improves compound consistency and final product quality.
• GP (Gear Pump) Functionality:
  • The GP unit follows the FKR, serving as a volumetric extrusion system.
  • It maintains constant pressure and flow for the downstream process.
  • The GP gear pump strains and preforms the compound into sheets or strips, which can be directly fed to calenders, extruders, or other downstream equipment.
  • Results in precise output control, energy efficiency, and enhanced material handling.
• Automatic Screen Changer (Optional Upgrade):
  • The system can be fitted with an automatic screen changer to streamline operation.
  • Enables quick and safe screen replacement without stopping the line or releasing pressure.
  • Significantly reduces downtime and maintenance labour, improving overall productivity.
• Benefits:
  • Improves compound purity and product uniformity.
  • Reduces material waste and enhances equipment protection downstream.
  • Increases line automation and operational efficiency.
  • Suitable for various rubber and elastomer processing applications.