Low-Pressure Hose Lines – Efficient, Versatile Solutions for Industrial and Utility Applications

Colmec offers a comprehensive range of Low-Pressure Hose Extrusion Lines, engineered for high-speed production, energy efficiency, and flexible manufacturing configurations. These hoses are designed for non-critical pressure applications in a variety of industries, including hydraulics, pneumatics, gas welding, and fluid transfer systems.

System Features & Hose Construction

  • High-Speed, Energy-Efficient Production:
    • Designed for maximum line speeds with minimal energy consumption
    • Ideal for high-volume, cost-efficient manufacturing
    • Optimized for continuous extrusion with low operational downtime
  • Mandrel-Free Extrusion:
    • Hoses are extruded without the use of flexible mandrels
    • Allows simplified production and faster line changeovers
    • Reduces production complexity and equipment wear
  • Spiral Textile Reinforcement:
    • Integrated during extrusion for:
      • Improved burst strength
      • Kink resistance
      • Enhanced flexibility
    • Common materials include polyester or nylon
  • Multilayer Hose Construction:
    • Inner Tube:
      • Made from synthetic rubber (e.g., NBR or SBR) compatible with various fluids and gases
    • Reinforcement:
      • Spiral-wound textile layer for strength under moderate pressures
    • Outer Cover:
      • Durable rubber coating for abrasion, weather, and chemical resistance

Technical Specifications

  • Extrusion Type:
    • Mandrel-free extrusion for streamlined, high-throughput manufacturing
  • Reinforcement:
    • Spiral textile reinforcement for flexibility and moderate pressure resistance
  • Internal Diameter Range:
    • From ¼″ (6.35 mm) to 1 ¼″ (31.75 mm)
    • Suitable for compact equipment and larger industrial applications
  • Operating Pressure Range:
    • From 10 bar (145 psi) to 35 bar (507 psi)
    • Suitable for low to moderate pressure systems
  • Fluid Compatibility:
    • Handles a wide range of non-aggressive fluids, including:
      • Hydraulic oil
      • Compressed air
      • Oxygen and acetylene (for gas welding)
      • Inert fluids and gases

Key Application Areas

  •  Building & Construction:
    • Low-pressure lines for:
      • Pneumatic tools and air hammers
      • Cement sprayers and jackhammers
      • Light hydraulic systems
  •  Industrial Products:
    • Used in:
      • Compressed air systems
      • Inert gas transfer in welding setups
      • Cooling water and fluid supply lines in machinery
      • Oxygen and acetylene hoses in welding and cutting equipment
  •  Aerospace:
    • Supporting ground service equipment and auxiliary systems such as:
      • Pneumatic tools and testing devices
      • Fluid lines for low-pressure cabin systems
      • Maintenance and repair systems on the ground

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