Mixer + CTM + CTE CAL/GP + Batch Off

Product ID: 12189

Intermixer (MIXER):
- Functions as the initial stage for raw material mixing.
- Ensures a homogeneous blend of polymers, fillers, additives, and other ingredients.
- Prepares the material for optimal downstream processing.
CTM – Conical Twin Mixer (Patented):
- A specialized mixing unit with a patented conical twin design.
- Provides intensive mixing with high dispersion and distribution efficiency.
- Operates under controlled shear, preserving material properties.
- Ideal for thermosensitive or shear-sensitive compounds.
CTE – Conical Twin Extruder:
- Works downstream of the CTM, performing final mixing and pressure build-up.
- Can be paired with:
  - Calender (CAL): For sheet formation directly from the compound.
  - Gear Pump (GP): When fine filtration or straining is required, especially in applications demanding high purity or controlled flow.
- Offers excellent temperature control and material homogeneity.
- Suitable for rubber, TPE, and other specialty polymer processing.
Batch-Off Unit (BATCH OFF):
- Final cooling and stacking stage for the processed compound.
- Prepares sheets or strips for handling, storage, or further processing.
- Typically includes a dip tank, air knives, and cooling conveyors.

Automated Operation:
- Can be configured for fully automatic operation.
- Reduces manual intervention, ensuring operator safety and consistent output.
Single-Phase Workflow:
- The entire compounding process can be executed in a single continuous phase, enhancing productivity and reducing downtime.
Consistent and Repeatable Quality:
- Proprietary automatic control system regulates all critical process parameters (temperature, speed, pressure, etc.).
- Guarantees batch-to-batch uniformity and reliable compound performance.
Flexible Application Range:
- Suitable for a wide variety of rubber and polymer-based compounds.
- Configurable for different output formats – sheets, strips, or pre-strained mate