Radiator Hose Lines – High-Performance Coolant Transport Solutions

Colmec’s Radiator Hose Extrusion Lines are engineered for the continuous production of high-quality, preformed hoses used in cooling systems. These hoses are ideal for managing coolant flow in internal combustion engines, hybrid systems, and various industrial cooling applications.

Production & Process Overview

  • Continuous Extrusion Process:
    • Enables seamless production of radiator hoses before shaping and vulcanization
    • Ensures uniform hose geometry and consistent wall thickness
    • Suitable for mass production with minimal downtime
  • Preforming Capabilities:
    • Tubes are extruded in preformed shapes, allowing:
      • Easy installation in tight engine compartments
      • Reduced need for additional fittings or connectors
      • Enhanced system efficiency and reliability
  • Vulcanization Process:
    • Performed after extrusion and shaping
    • Enhances rubber elasticity, temperature resistance, and durability
  • High-Quality Surface Finish:
    • Both inner and outer surfaces of the hose exhibit:
      • Smooth texture
      • Regular appearance
      • Uniform thickness for improved flow and pressure integrity

Technical Specifications

  • Extrusion & Knitting Speeds:
    • Up to 20 meters per minute
    • Supports efficient high-volume production
  • Internal Diameter:
    • Capable of producing hoses with an ID up to 120 mm
    • Accommodates a wide range of vehicle classes and engine types
  • Inline Knitted Reinforcement:
    • Integrated during extrusion for:
      • Improved burst strength
      • Dimensional stability
      • Resistance to pressure pulsations and vibrations
    • Typically made of polyester or aramid fibers for thermal and mechanical endurance

Material Characteristics (Typical)

  • Inner and outer layers made of:
    • EPDM (Ethylene Propylene Diene Monomer) rubber for:
      • High heat resistance (up to 150°C or more)
      • Resistance to antifreeze, coolant, and ozone exposure
  • Reinforced with textile mesh or spiral wrap
  • Custom formulations available for:
    • High-performance engines
    • Hybrid/electric vehicle systems
    • Extended durability cycles

Key Application Areas

  • Automotive & Transportation:
    • Engine radiator and heater hoses for:
      • Passenger vehicles
      • Commercial trucks and buses
      • EV and hybrid cooling systems
  • Industrial Products:
    • Engine and equipment cooling hoses for:
      • Generators
      • Agricultural and construction machinery
      • Power units and stationary engines
  • Aerospace:
    • Cooling lines for:
      • Aircraft hydraulic systems
      • Avionics thermal management
      • Engine compartment cooling applications.

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