Composition of the line:
- 2 x Portal driven payoffs 800…1800 mm with 3 speed gear box, Model AUF 5.18
- 2 x Deviation wheels 1600 mm (to go to mezzanine), Model UR 1600 V
- 1 x Cable clamp for accumulator, Model KV55S
- 1 x Horizontal accumulator 80 m, with 1600 mm pulleys, Model HTS 1600/4/80
- 1 x 1600 kg belt caterpillar with 4 speed gear box, Model BA1600
- 1 x 120 mm 24 D extruder for PVC/PE, Model RE1.120.24 with DC motor
- 1 x Hopper loaders for main material and MB, plus gravimetric dosing system
- 1 x EROCARB Xhead for products up to 60 mm, Model E60M
- 1 x ZUMBACH diameter gauge, Model ODAC 64 XY
- 1 x Cooling trough, straight length, with telescopic and air dryer, Model KS75/25A+KTR60
- 1 x Zumbach lump and neck detector, Model KW 32 Trio
- 1 x Centerview ZUMBACH for concentricity monitoring, Model METROWALL
- 1 x 1600 kg belt caterpillar, Model BA 1600
- 1 x Deviation wheel 1600 mm, Model UR 1600 V
- 1 x Horizontal accumulator 80 m, with 1600 mm pulleys, Model HTS 1600/4/80
- 1 x Metering wheel, Carl WOLF for 0-40 mm Cable dia.
- 1 x Helping caterpillar 650 kg, Model BA400
- 1 x Central cable guiding system to the 2 take-ups, with cable cutter, Model KTSV30
- 2 x Portal and self-traversing take-ups 800…2200 mm with 3 speed gear box, Model AUF 5.18
- 1 x Set of electrical panels for line control
- 1 x HMI, color screen
Option (not included)
- 1 x In line longitudinal taping system
- 1 x Kabelmetak powder marking machine, Model SIGNOMAT
- 1 x DALMEC 300 kg manipulator for aluminium pads
Note : the ZUMBACH spark tester you may see on photos and video is NOT available.
Was Zumbach spark tester, Model AST 25.130.200
2 x driven pay-offs portal type:
Diameter : 800….1800 mm
Max. width : 530….1500 mm
Capacity : 5.000 daN
DC motor 6,8 kW 32,5 Nm and 3 speed gear box
Bobbin RPM : 0-14 / 0-36 / 0-88 RPM
Detraversing motor : 0,6 kW
Pitch : 0-120 mm
Lifting : 1,5 kW AC motor 117 Nm (0,83 m/min)
Opening : 0,75 kW AC motor 16,30 Nm (3,5 m/min)
Mobile on rails
Deviation wheels 1600 mm and cable clamp before accumulator:
Horizontal accumulator, with large wheels
Pulley diameter : 1600 mm
Cable dia. : 55 mm
Qty of pulleys : 4+5
Material : Aluminium
Accumulator length : 80 m
Total length : 10 m
Pulling : DC motor6,10 kW 75 Nm
Reducer : 5,83 = i
Min/Max force on cable when using all pulleys : 200-2000 N
Feeding caterpillar:
Grip length : 1500 mm
Pulling force : 1600 daN
Max. cable : 130 mm
Roller sets : 6+6
Dia cylinder : 100 mm
DC motor 6,5 kW 32,5 Nm
With gear box : i=6,45/ 3,21 / 1,57/ 0,79
Line speed today : 100 m/min
Extruder 120.24 D:
PVC/PE screw
Hopper loader with turbine
Gravimetric dosing system, for main material and one colorbatch
With DC motor
With Xhead for cables up to 60 mm
Straight cooling trough:
With telescopic
With hot first section
With air dryer at the end
With ODAC diameter gauge at front
Pulling caterpillar and large deviation wheel 1600 mm to go to accumulator
Grip length : 1500 mm
Pulling force : 1600 daN
Max. cable : 130 mm
Roller sets : 6+6
Dia. cylinder : 100 mm
DC motor 6,5 kW 32,5 Nm
With gear box : i=6,45/ 3,21 / 1,57/ 0,79
Line speed today : 100 m/min
Horizontal accumulator, with large wheels:
Horizontal accumulator, with large wheels
Wheels : 1600 mm / 4+5
Accumulator length : 80 m
Pulling : DC motor/reducer
Same accumulator as on P/Off’s
Meter counter:
Helping caterpillar:
Pulling force : 650 kg
Max. diameter : 60 mm
Dia. wheels : 250 mm
DC motor 3 kW
To feed the take-ups and empty the accumulator when full
2 x portal take-ups:
Diameter : 800….2200 mm
Width : 530…1500 mm
Weight : 5.000 kg
DC motor 6,8 kW and 3 speed gear box
RPM : 26 – 66 – 153 on pintles
Mobile on rails
With cable distributors/clamp/cutter in the middle
Line control:
Wired electrical panel, with metal sockets.
Line disconnected properly and easy to reinstall.
All electrical drawings available.
Quality control:
Diameter gauge after Xhead
Lump & neck after cooling trough
Centreview with Metrowall
Meter counter
Spark tester is NOT available
