TGS Extruders – Single Screw Extruders for Silicone Processing

• Specialized Design for Silicone Processing
  • TGS single screw extruders are engineered specifically for the processing of silicone rubber compounds, which require precise handling due to their unique rheological properties.
• Powered Roller Feeding System
  • Features a powered roller for efficient feeding of the silicone strip.
  • Roller mechanism can be mechanically opened, allowing easy access for cleaning and maintenance, minimizing downtime and contamination risk.
• Optimized Feeding Zone Geometry
  • The geometry in the feeding section is meticulously designed to improve the introduction and transport of the silicone strip into the extruder barrel.
  • Helps prevent material blockages and ensures uniform material flow.
• Custom Screw Design
  • Screws are custom-profiled based on:
    • Viscosity of the silicone compound.
    • Type of feed material (e.g., solid strip, paste, or liquid silicone).
  • Enables precise shear control, homogenization, and output consistency during extrusion.
• Advanced Thermoregulation Units
  • Equipped with innovative temperature control systems to maintain precise thermal conditions during processing.
  • Critical for ensuring compound stability and optimal extrusion performance.
• Integrated Electrical and Control Equipment
  • Supplied with state-of-the-art electrical systems, including:
    • PLC-based control panels.
    • Touchscreen HMIs for user-friendly operation.
    • Real-time monitoring of process parameters.
• Customizable Extrusion Heads
  • Comes with a range of extrusion heads tailored to meet the specific product requirements of various industries.
  • Supports profiles, tubes, cables, and custom cross-sections.

Application Industries

• Automotive & Transportation
  • Extrusion of silicone seals, gaskets, and hoses for vehicles.
  • High-performance components for thermal and vibration insulation.
• Building & Construction
  • Production of weather-resistant silicone profiles for sealing, glazing, and waterproofing.
  • Used in curtain walls, facades, and insulation systems.
• Industrial Products
  • Manufacturing of durable silicone parts for mechanical seals, rollers, and custom components.
• Pharmaceutical & Medical
  • Extrusion of medical-grade silicone tubing for fluid transfer, catheters, and implants.
  • Cleanroom-compatible designs available.
• Aerospace
  • High-precision silicone extrusions for thermal shielding, vibration dampening, and lightweight structural components.
• Cables & Electrical Components
  • Extrusion of high-voltage resistant silicone insulation and sheathing for cables.
  • Ideal for harsh environments and high-temperature applications.
• Food Industry
  • Production of FDA-compliant silicone parts for food processing and packaging.
  • Includes tubing, seals, and conveyor components.
• Adhesive & Sealant Industry
  • Used for manufacturing pre-formed silicone profiles and cords that are later integrated into adhesive and sealant systems.