Traditional Molten Salt Ovens

Specialized vulcanization systems for industrial silicone profiles using molten salt immersion

Purpose & Application

  • Designed specifically for industrial silicone profiles
    • Not suitable for other rubber types due to the unique thermal and chemical properties of molten salt and silicone.
  • The extruded profile is immersed directly into the molten salt bath for rapid and uniform curing.
  • Profile handling is done through motorized rollers or belts, ensuring continuous movement and precise control.

Key Features & Technical Specifications

  • Oven Length:
    • Available in standard lengths ranging from 6 to 15 meters to match various line speeds and production volumes.
  • Adjustable Belt/Roller Speed:
    • The speed is customizable based on profile geometry and curing requirements.
    • Allows fine-tuning of residence time in the molten salt for optimal vulcanization.
  • Operating Temperature:
    • Adjustable up to 280 °C, which is ideal for curing silicone-based compounds.
    • Provides precise thermal control to avoid over-curing or under-curing.
  • Pneumatic Door Opening:
    • Ensures safe and efficient access for maintenance or process adjustments.
    • Minimizes heat loss and operator exposure during opening.
  • Integrated Washing Station:
    • Used immediately after the molten salt bath to remove residual salt from the cured profile.
    • Helps maintain product quality and prevent corrosion or surface defects.
  • Salt Recovery System:
    • Employs evaporation technology to remove salt from the washing water.
    • Promotes resource recovery, cost efficiency, and environmental compliance.

Advantages

  • Extremely Fast Heat Transfer:
    • Molten salt provides direct and rapid thermal contact, curing silicone profiles much faster than air or infrared ovens.
  • Consistent and Uniform Vulcanization:
    • Full immersion ensures even exposure across the profile surface and cross-section.
  • Clean Profile Finish:
    • Post-process washing and salt recovery ensure no residue is left on the final product.
  • Adjustable Process Parameters:
    • Both temperature and speed can be tailored for specific product and material requirements.
  • Efficient Salt Management:
    • Closed-loop system reduces waste and supports sustainable production practices.

Applications

  • Automotive & Transports – High-temp silicone seals, gaskets, hoses
  • Building & Construction – Silicone profiles for glazing, joints, and façades
  • Industrial Products – Technical silicone components, insulation
  • Aerospace – Precision silicone parts used in high-performance systems
  • Cables & Electrical Components – Heat-resistant silicone insulation and jacketing

 

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