Benefits:

• Consistent Size and Polish:
  • Size and polish of the dies remain consistent throughout their lifespan.
  • Eliminates the need for re-polishing and resizing.
• Cost-Effective:
  • VNT Nano dies are highly cost-effective.
• Superior Surface Finish:
  • Wire surface finish is exceptionally bright, resembling a mirror.
  • Remains superior to PCD throughout the die’s life.
• Metal Savings:
  • Achieves up to 2-3% metal savings as the size remains consistent.
• Dust-Free Operation:
  • 0% chance of dust accumulation in the die.
  • Prevents breakage and scratches on the conductor and wire.

Uses and Advantages:

• Versatile Applications:
  • Suitable for drawing copper and aluminium for stranding, compacting, rod breakdown sizes, and sector shapes.
• Wide Range of Metals:
  • Effective for drawing aluminium alloy wire, nickel silver wire, brass, copper tubes, stainless steel, high and low carbon steel wire (up to 0.6% C), welding wire, and any hard or soft wire of any size and hardness.
• Lower Friction:
  • Provides better copper and aluminium utilization due to lower friction.
• High-Quality Surface:
  • Ensures a high and bright surface finish.
• Die Range:
  • Available in sizes from 0.800 to 100 mm.
• Improved Raw Material Utilization:
  • Enhances raw material utilization by 3-4%.
  • Offers better longevity than PCD and tungsten carbide dies.
• Zero Tolerance:
  • Maintains 0% tolerance for the entire working life for any metal.
• No Polishing Required:
  • No need for die polishing or re-cutting for any metal.
• Long Lifespan:
  • For aluminium and copper compacting, the dies can run approximately 10,000-12,000 cable km, provided proper parameters are maintained.
  • Production ratio depends on metal-to-metal through Nano dies.
• Continuous Process Efficiency:
  • Ideal for continuous processes in aluminium and copper RBD.
  • No metal loss, tolerance breakage, or scratches on the wire.
• Competitive Pricing:
  • Prices are 10% to 50% lower than PCD dies, depending on bore diameter.
• Durable Casing:
  • Made with stainless steel grade 304 to avoid rust.

These features make VNT Nano dies a highly recommended choice for achieving bright, high-quality surface finishes and efficient production.