Product ID: 2993

Welding Pincher SZ-2035

Product Overview

Motorized welding heads are engineered for seamless integration into automated resistance spot-welding production lines.

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Application Areas

These high-performance pliers are ideal for welding in hard-to-reach positions, including:

  • Hot-Staking Applications: Welding lacquered copper wires for coils.
  • Light Industry: Welding molybdenum reflectors to pins for lighting applications.
  • Automotive: Moulded stamped parts welded to sensors.
  • Electric/Electronics: Connecting elements and wires to circuit boards or substrates.
  • Energy Technology: Welding contacts for solar power generators and related equipment.
  • Sensor Production: Suited for micro, small, and medium-sized applications.
  • Consumer Goods: Small-sized spot welding applications in consumer product manufacturing.

Benefits

  • Versatile Welding Pincers: Adjustable welding forces between 20 and 300N.
  • Modular Design: Ensures compatibility with other KombiTec products.
  • Compact & Flexible Construction: Lightweight design for ease of use and adaptability.
  • Precision Engineering:
    • High positioning accuracy and stability thanks to pre-stressed roller bearings.
    • Consistent results with plunging scenes for repeatability.
  • Fast Welding Response: Loaded springs ensure quick and efficient welding operations.
  • Upgradeable Design: Easily integrates displacement sensors for advanced precision.

Optional Features

  1. “Swimming” Positioning Unit: Ensures adaptability for irregular or dynamic welding tasks.
  2. Swivel Unit: Adds rotational capability for complex welding positions.
  3. Digital Displacement Sensors: High-resolution (1.0 μm) sensors for precise positioning.
  4. Horizontal Mounting Portal: Suitable for manual workstations or specific production setups.

These advanced welding pliers offer unmatched precision and flexibility for a wide range of applications, making them an essential tool for challenging welding environments.

Working pressure: 3,0bar (max. 7,0bar)
Pressing force between electrodes: 30N up to max. 300N
Medium pressed air: filtered 5µm, free of water / dried, oiled or un-oiled
Pneumatic hose: Ø 6 mm
Working temperature: 0°C – 60°C
Repeatability: ± 0,10mm
Working temperature: 0°C – 60°C
Max. working-stroke: 6,0mm (each electrode, dep. to curve-geometry)
Max. displacement-stroke:2,0mm (each electrode)
Air-consumption per cycle:approx. 0,05dm³ (at 3,0bar
Total weight: ca. 6,2kg (without attachments)

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